Typically pressure vessels are used in pumped water systems and the purpose of this system is to prevent constant cycling of the pump and continuous running when the system is being used. All Reliance pressure vessels are supplied with a replaceable membrane, which separates the water and air, to prevent contamination of the water, corrosion of the pressure vessel, or pressure loss in the water system.
When the pump starts the pressure inside the vessel begins to increase, forcing the water to fill the membrane. Once the vessel is full and the pump has reached its high pressure setting it will switch off.
When water is then drawn off from the system the air pressure surrounding the internal membrane will force the water out of the pressure vessel and into the system. Once the membrane is fully contracted and the system has reached its minimum pressure the pump will start on its low pressure setting and will begin its cycle again.
Potable Expansion Vessels
The main purpose of an expansion vessel is to compensate for the increase in volume of water due to the varying water temperatures in hot water systems. All Reliance expansion vessels are supplied with a replaceable membrane, which separates the water and air, to prevent contamination of the water system, corrosion of the pressure vessel or pressure loss in the water system.
When water is heated it expands and as water is not compressible this increased volume will create a rise in pressure within the system (e.g. water being heated from 0-100C will increase by approx 4.5%).
The expansion vessel allows for this extra space as when water temperature increases the membrane inside the vessel expands to allow the water to fill the vessel. The membrane will continue to expand until the system reaches its maximum temperature. Once this has been reached the membrane will be fully expanded and takes up the capacity of the vessel shell. Gradually the temperature will drop, which will in turn decrease the volume of water. Due to the pressure from the pressurised air surrounding the membrane water will start to exit the vessel until the membrane is contracted.
Reliance UK provide a wide range of Expansion vessels – take a look at our Heating System Components product portfolio…
The water systems in domestic, commercial and industrial properties can present unique problems and challenges as plumbing fittings become ever more sophisticated.
The water supply pressure in the UK can vary from 1bar to 20bar (or even higher in some low usage areas). The water pressure will also tend to vary through the day, for instance at high usage times (typically mornings and late afternoons), the pressure may drop by comparison with low water usage times (throughout the night), when the pressure may increase dramatically.
Such periods of high pressure can cause several problems: excessive noise from high flow velocities, water hammer from quick closing taps or solenoid valves, plus the risk of water wastage is particularly great because higher pressure means higher flow rates.
The water supply usually enters domestic dwellings beneath the kitchen sink so the first effect of high pressure is often experienced at that point; when the cold tap is turned on too quickly or too far, this creates a gush of water which hits the bottom of the sink and bounces back, soaking the user and creating a wet mess!
The best way to control high pressure is by installing a pressure reducing valve. These take a high pressure at the inlet, then the valve reduces it to a lower pressure at the outlet as desired, under both flow and no-flow conditions.
How do PRVs work?
A pressure reducing valve is a valve which takes a high inlet pressure and reduces it to a lower outlet pressure. When it does this under both flow and no-flow conditions, the type of control is known as ‘drop tight’. Reliance’s pressure reducing valves use a balanced spring and diaphragm to control the downstream pressure. This ‘drop tight’ feature is one of the most important criteria for any pressure reducing valves, as this stops the pressure from ‘creeping’ – a term which is used when an increase in the downstream pressure occurs under no flow conditions. A valve which will allow this ‘creep’ cannot be known as ‘drop tight’ or in fact a true pressure reducing valve, as it will eventually allow the pressure to creep up to equal the upstream pressure, which can cause significant problems and essentially negates the point of using a pressure reducing valve in the first place.
The diaphragm effectively separates all of the water contact parts and the pressure from the water supply away from the control spring and associated mechanism. The body is then protected from debris by the use of a stainless-steel strainer.
Under no flow conditions the downstream pressure puts back-pressure on the seat and diaphragm of the valve, which in turn overcomes the spring pressure. This means the seat moves up, forcing it to seal against the diaphragm, therefore not allowing the downstream pressure to increase.
Under flow conditions the back pressure against the seat is reduced thus allowing the seat to open and water to flow through the valve.
How to size a PRV
This is predominantly based on two different criteria: application and flow rates. Application describes the type of property the valve is to be used in: whether it is commercial/industrial or a domestic installation.
Flow rate is the most important factor for sizing a pressure reducing valve. Sizing a valve incorrectly can cause several problems; if oversized the valve seat may open for a very small flow rate, which may occasionally be acceptable but over a long period of time can result in a wire drawing across the valve seat. A wire drawing occurs when the valve disc and seat position operate close to the shut-off point of the valve for extended periods of time. This then means the water flow scores a pathway in the seat material which remains when the valve closes tight to the shut-off position and allows a little flow and pressure to creep through the valve.
To calculate the flow rate you must work out how many outlets are required and what the combined maximum flow rate for these will be. You can then use the provided table to ascertain which size valve is required:
For larger commercial applications various sizing solutions can be used: for example, if the flow rate is lower at some times than at others then using several smaller size PRVs in parallel may be more practical, or use one smaller valve as a bypass thus allowing water to flow easily through the valve when the flow rate is lower than normal, without causing either wire drawings or creating noise across the valve, as previously mentioned.
Reliance UK PRVs
All Reliance UK pressure reducing valves are WRAS approved: this means that they have undergone independent third-party testing to ensure that they comply with the current UK water regulations for pressure reducing valves. It also ensures that all materials used within the make-up of the valves have been verified as safe for potable water systems.
You can find out more about our PRV range in the ‘Flow Control’ section of our website’s product portfolio, by contacting our team via the below form, or by speaking to your local sales representative.
ALL ABOUT THE HEAT
A conventional radiator system uses one or more heat surfaces within a room. These heat the air in their immediate vicinity by radiation and convection, air currents around the room then distribute this air. Doorways and windows, which create their own airflows, will also affect the heat distribution. This results in the colder air being at the floor level and much warmer air at ceiling level. Some products advertised as ‘saving wasted heat’ or even ‘using free heat’ use this effect. These consist of a de-stratification fan that takes the warmer air at ceiling level and discharges it at floor level. Even with extra air circulation the room will have hot and cold spots within it. A further disadvantage of air circulation is that it will distribute dust as well as the heat.
A modern underfloor heating system works almost completely by radiating heat. Furniture will reflect and absorb this radiated heat. By absorbing heat, they also become secondary heat emitters. This results in a much more even heat distribution, and the air at floor level being warmer than that near the ceiling. This type of heat distribution is also more comfortable for the people using the room. People often say that if their feet are comfortable then they are more likely to be comfortable in themselves. However, it is important that one’s feet do not get too hot.
HEALTH AND SAFETY IMPLICATIONS
If an underfloor heating system is run so that the floor surface temperature goes above 29°C it will feel uncomfortably hot. With wet radiator systems the radiator surface temperature is the same as the circulating heated water. This can be as high as 80-85°C, but lower surface temperature radiators are available which protect the room users from contact with high temperature surfaces. The fact that there is much less air movement with underfloor heating systems has already been mentioned, as well as the resultant effect on dust distribution. This can be very important for people who have some of the more common dust allergies.
Underfloor heating also has the major advantage of depriving the common house dust mite of the one thing it needs to survive and reproduce: moisture. Without moisture the house dust mite will simply die. Underfloor heating maintains a much higher relative temperature in carpets and consequently reduces the amount of moisture available.
THE CONTROL SYSTEM
All underfloor heating systems work on a lower temperature than a radiator system. Normally a radiator system will have 82°C hot water for the flow, the underfloor heating will run at much lower temperatures in the region of 35 to 60°C, depending on the floor construction and the building. The tempering or blending valve is the heart of an underfloor heating system. It blends colder water from the underfloor heating system return with hot water from the heat source to supply the correct temperature of water to the underfloor pipework. The required temperature will vary depending on the type of flooring and the sub-floor structure but as these valves are adjustable the correct temperature can be easily obtained. RWC has been supplying a variety of high quality UFH Blending Valves for use in underfloor heating systems for many years. As the floor area served in domestic applications has increased so the required flow rate has also increased.
Reliance UK has an active interest in the fitting dimensions of these valves as they are now supplied in pre-plumbed kits. We currently supply the underfloor heating industry with several different underfloor heating packs, details of which can be found in our Underfloor Heating Brochure. In addition, Reliance UK has developed for many years a range of bespoke valves for specific OEM customers to sell on as part of their own product range.